
COMPLETE PLANT UP TO 35″
B) ACCESSORIES
Poosition 12) Steam Boiler
Position 13) Air Compressors
Position 14) Air Tanks (2000 Lt)
Position 1) Inspection Machine
MGT Hercules Mini35 Hyd Tire Stand, for tires up to 35 inches

This tire stand is used for internal and external spot repairs. The machine can lift the tire to the required height, allowing easy internal and external operations. It features pedal-controlled tire rotation, and the tire speed is regulated by an inverter. It is designed for tires up to 35 inches in bead diameter. The total installed power is 3 kW.
Position 2) Robot skiving machine
REN35 OTR Anthropomorphic Robot (6 Axes) Tire Buffing / Grooving Machine for 24″ to 35″ tires with the following features:




-Reinforced frame for tire stability;
-Anthropomorphic robot with “High-Speed” tool drive motor with installed power of 18 kW, water-cooled, and complete with water cooler;
-4 types of buffing programs installed on the robot;
-Braking system for tire locking during buffing and grooving operations;
-Covered tool rack with 11 positions;
-Safety fences;
-Electrical panel with air conditioning device and components and cables UL Listed;
-Electrical system according to LME and ANSI robotic standards;
-Safety certification according to LME regulations;
-User and maintenance manual in English;
-3 conical tools with diameters of 32/50/80 mm;
-500 inserts for each tool (total of 1500 inserts);
-Set of metric wrenches;
-Set of bead plates for 25″-29″-33″-35″ tires.
Position 3) Sherography Machine
SE1-B Sherography Machine for tires from 24″ to 35″ with the following features:

– High strength special steel construction;
– machine mounted on anti-vibration systems;
– hydraulic cylinders for opening the hood of the machine;
– robotic system for handling control sensors;
– High precision 3D laser sensor;
– large-capacity vacuum pump;
– PC with 19″ touch screen;
– Three editable password levels (operator, maintenance, service);
– possibility of changing the size of the minimum test section to be worked;
– Security for access to hazardous areas with safety nets and safety barriers;
– User-friendly graphical interface and machine management software;

Anthropomorphic robot handling 3D sensor

Old version axis system

New special camera 3D
Position 4) Peeling / Polishing and Grooving Machine
MGT One 35” OTR CNC-controlled Tire Buffing/Polishing/Grooving Machine (5-axis) for tires from 24” up to 35” with the following features:

– Exclusive reinforced tyre frame, design for easy loading/unloading
tyre with crane or forklift (not offered)
– Linear ball bearings and high strength bogies
– Gearboxes Sumitomo
– Pneumatic bearing unit with heel plates (low pressure inflation), pneumatic drive by brushless motor The heel plates are driven by hydraulic cylinders
– Pneumatic hydraulic lifting device for loading/unloading the tyre, flush with the floor
– Exclusive 3-tool frame (3 positions Peeling/Polishing/Groove)
– 5 inch peeling gauge
– Rockwell Allen Bradley Logix Plc and Kinetic 5700 Cnc Control
– Exclusive PC Touch Screen with Lan connection, Ethernet connection and USB port for NetCam connection
– Manual polishing arm
– Ladder Language Software Rockwell Allen Bradley
– Total installed capacity 65,6 KW
Sets of bead plates:
– 25” steel plates (pair)
– 29” steel plates (pair)
– 33” steel plates (pair)
– 35” steel plates (pair)






Position 5) Cyclone and Dust Collector
Cyclone and Dust Collector:

Application Removal of rubber crumb dust and fume from the equipment listed as per your new factory layout. Method We anticipate installing a centralised dust/fume extraction system comprising of a Cyclofilter and exhaust fan set. A main header transport duct will provide suction to each collection point and remove the
dust/fume directly at source, minimising contamination into the work area. The main extraction plant would be installed external to the factory and the exhausted cleaned air vented to atmosphere via the Cyclofilter. Each connection to the extraction point would be designed for maximum capture this may require some modification work to existing hoods and machine guards. The system has been sized from information presented by you and includes maximum air volumes and pressures listed below.
System volume 12.000 cubic metres/hour.
Motor power 30 Kw
Electrical voltage 400 Volt – 50 Hz
System comprises:
n.1 Cyclo-Filter
The filter is complete with the following:
– Special filter using 104 sleeves for 125 square metres of filter area
– Clean compressed air on request average use 30 nmc/hour when required
– 285 x 500 Rotary valve with 1.1 kW electric motor
– Access ladder and supporting structure included
– Main body of 2 mm panel
– Main control panel and automatic filter cleaning module
– Fan unit complete with electric motor 30 Kw – 2800 rpm
– Shank inlet and flanged outlet
– Access door and outlet outlet
– V-belt transmission and transmission protection
– Motor and sliding guides
– Fire-fighting device
– Electrical equipment
– Standard painting
Position 6) 6.1 Incollatrice (cabina + serbatoio airless + stand)
Spray Booth

Technical Specifications
Spray booth to cement the tyre.
We quote for the supply of 5 mt. width x 4 mt. deep x 5 mt. height, spray booth.
The booth on the top is equipped with a split of 300 x 2500 mm. to allow loading and unloading the tyre on tyre stand.
The total air volume handled by the system would be approximately 45.000 m³/hour.
The booth is manufactured from formed galvanised sheet steel in a panel form.
It is complete with all fixing nuts and bolts, suction on the back of booth by two hoppers with two belt drive axial type fan sets.
N.5 rows of Andreae paper filter, n.3 neon lights, electric equipment for fan sets.
Motor power n.2 electric motors of 7,5 kW – 1400 rpm each one
Electrical voltage 400 Volt – 50 Hz
System volume 12.000 cubic metres/hour.
Motor power 30 Kw
Electrical voltage 400 Volt – 50 Hz
System comprises:
n.1 Cyclo-Filter
The filter is complete with the following:
– Special filter using 104 sleeves for 125 square metres of filter area
– Clean compressed air on request average use 30 nmc/hour when required
– 285 x 500 Rotary valve with 1.1 kW electric motor
– Access ladder and supporting structure included
– Main body of 2 mm panel
– Main control panel and automatic filter cleaning module
– Fan unit complete with electric motor 30 Kw – 2800 rpm
– Shank inlet and flanged outlet
– Access door and outlet outlet
– V-belt transmission and transmission protection
– Motor and sliding guides
– Fire-fighting device
– Electrical equipment
– Standard painting
Position 6) 6.2 Airless tank (with mixing device) for bonding
Airless Tank

Deal for spraying the special adhesive solution, to protect buffed tyre surfaces from oxidation.
Guarantees a uniform solution and application of a constant and minimum thickness of mastic.
Complete with a mixer to ensure adhesive solution uniformity.
Operated with air compressed driven pump.
No contact between air compressed and the adhesive solution.
Position 6) 6.3 Pneumatic stand for gluing machine
Tyre stand MGT Hercules Mini35 Hyd, for tyres up to 35 inches

This tyre stand is used for internal and external spot repairs.
The machine can lift the tyre up to the required height and allow easy inside and outside operations.
It is equipped with tyre rotation controlled by a foot pedal, the tyre speed is controlled by inverter.
It’s designed for tyres up to 35” bead diameter.
Total installed power 3 KW
Position 7) Extruder Builder Machine (with cold feeding extruder pin type 127 mm)
MGT Optima 35” OTR Cnc Controlled (5 Axis) Extruder builder machine (with 127 mm pin cold extruder) for 24″ to 35″ tyres with the following characteristics:

– 5 inch (127 mm) diameter “Cold Feed Pin Type” extruder, with ratio
diameter/length 1:16
– DC motor for adjusting the speed of the extruder (135 kw)
– Driver Rockwell Reliance D.C. Flexpack 3000
– 4 temperature control zones (no.1 auger – no.2 1ST half cylinder –
nr.3 2 solid cylinder – no.4 extruder head + calender)
– Exclusive reinforced tyre frame, design to facilitate loading/unloading of tyres
the tyre with crane (not offered)
– Linear ball bearings and high strength bogies
– Pneumatic bearing unit with heel plates (low pressure inflation), pneumatic drive via DC motor (Rockwell Reliance)
The heel plates are moved by hydraulic cylinders
– Exclusive 4-axis belt application unit with calendering rollers and belt support device
– Pneumatic hydraulic lifting device for loading/unloading the tyre, flush with the floor
– Rockwell Allen Bradley Control Logix Plc and Kinetic 5700 Cnc and brushless motors,
To control the X axis , Y , Z and tire rotation and calender speed control
– Exclusive PC Touch Screen with Lan connection, Ethernet connection and USB port for NetCam connection
– Ladder Language Software Rockwell Allen Bradley
– MTA water chiller
– Total installed capacity 172 KW
Sets of bead plates:
– 25” steel plates (pair)
– 29” steel plates (pair)
– 33” steel plates (pair)
– 35” steel plates (pair)




Position 8) Autoclave
Autoclave AIM 3.000 x 3.000 mm. with direct steam for tyre curing

Autoclave Body
It consists of an electrowelded cylindrical body with an elliptical bottom at the rear and a movable elliptical bottom at the front. The autoclave body is completed with a series of appropriately sized support saddles suitable for supporting the autoclave frame, the load from the material being processed, and the required service connections.
Autoclave Door Opening/Closing System
The closure system is equipped with a sealing gasket with a lip profile made of a special silicone compound. The movement of the door opening and closing system and the safety lock will be carried out by a hydraulic system. The autoclave door is supported by a special bracket that allows perfect opening and closing with minimal space requirements. The left or right opening will be specified at the time of ordering. The safety lock, designed by Italmatic, will ensure maximum safety over time.
Heating system | STEAM | |
Fluid | Direct Steam | |
Useful internal diameter | 3.000 | mm |
Useful length of the rotative hanging system | 3.000 | mm |
Useful internal length | 3.000 | mm |
Highly Insulating with external protection coat | 60 | mm |
Maximum working pressure | 7,8 | bar |
Working pressure | 6 | bar |
Maximum adjustable working temperature | 170 | bar |
Project rules | VSR / EN 13445 | |
Structural certification | CE PED 97/23 | |
Quality certification | UNI EN ISO 9001:2008 | |
Certification | Any certification on request | |
Under flux welding according to rules | VSR-288 | |
Construction material | P355 NH | |
Radiographies covering | 10%+100% cross | |
Supporting cradles | 2 | N° |
Hydraulic door opening system | YES | |
Voltage | 400/50/3 | V |
Body Position | Horizontal | |
Control board | PLC Touch Screen | |
Data Record | PLC Touch Screen |
Thermal Insulation
The outside of the autoclave will be coated by a suitable thermal insulation. Its thickness guarantees that the temperature of the external side of the autoclave is into the requested limits by the current rules, with exception of the thermal points.
The external thermal insulation will be protected by zinc-steel, particularly fixed to allow a free dilatation of the covering elements.
Valves and service piping
– Regulation valves
– Closure valves
– Piloting electro valves
– Pressure switch
– Manual exhaust valves
– Disconnection points
– By pass for pressure tests
– Pipings – Manometers
– Thermometers
Power control board
The power section, consisting of standard modular rakes of primary producers, contains all of the components needed for the power electric feeding of the different components of the plant.
Inside the boards spare spaces are foreseen, according to the current rules.
When not specified by the Customer, the colour of the control boards is grey.
Control and managing system
The control system by PLC, assuring all the following operations:
– Data recording
– Control of cycle parameters
– Indication of data running
• Manual cam for the blocking of the door connected to the pressure warning light valve to control that there is no pressure before the opening of the door
• Pneumatic cylinder which prevent the rotation of the cam which blocks the door with the autoclave under pressure
• Electric device which does not allow to pressurize if the door is not closed
• Manual button to stop the autoclave and abort the cycle in case of emergency
• Over pressure valves (Safety certificated valve)
• Atmospheric pressure switch which allows the door opening
• Analogic manometer and thermometer to visualize the pressure and the temperature inside the autoclave
• Pressure switch at max pressure to unload possible over pressure
• Thermostat at maximum temperature at manual rearmament, to abort the cycle in case of emergency of high temperature in autoclave
• Emergency Stop Push Button
N°1 – Final Cooling System with water
N°1 – Rotative hanging system (max. weight 6.000 kg), tyre loading by forklift
Optional
N.1 Carrier for the autoclave The carrier embedded in front of the autoclave moves hooking the tyre holder from the Autoclave and inserting and withdrawing it (see drawing 4200-1 in the next page)
N°1 Any certification on request
Posizione 9) Stand for finishing and painting tires + Airless tank for painting
MGT tyre stand Hercules Mini35 Hyd, for tyres up to 35”

This tyre stand is used for internal and external spot repairs.
The machine can lift the tyre up to the required height and allow easy inside and outside operations.
It is equipped with tyre rotation controlled by a foot pedal, the tyre speed is controlled by inverter.
It’s designed for tyres up to 35” bead diameter.
Total installed power 3 KW
N°1 Airless Tank with Mixer (see position 6.2 for details)
Position 10) Production tool kit and accessories
Kit of consumable accessories for machinery and tire repair, see also our accessories catalog N.23

Position 11)
Suggested Spare Parts (for 2 years of good functioning) for:
Position 1) Inspection Machine
Position 2) Robot skiving Machine
Position 3) Sherographic Machine
Position 4) Peeling, Buffing and Grooving Machine
Position 5) Cyclone & Dust Collector
Position 6) Cementing Machine
Position 7) Extruder Builder Machine CNC
Position 8) Autoclaves
Position 9) Finishing & Painting Tyre Stand + Airless Tank
Position 13) Steam Boiler
Position 14) Air Compressor
B) ANCILLARY EQUIPMENT
Position 12) Steam Boiler
N°1 Steam Boiler type 400.000 Kcal/h composed by:
N.1 Steam generator with a production of 600 Kg/H. at a design pressure of 12 Bar with all required accessories
N.1 Water and condensate tank manufactured in carbon steel, completely insulated and with a capacity of 2.000 Lts.
N.1 Chimney of six meters formed by modules. Manufactured in carbon steel
Position 13) Air Compressors
N.2 Air Rotary Screw Compressor

Rotary air compressor with air production of 5.540 Lt/min. (5,54 m3/min.) at 10 Bar, complete with special filter and post air dryer refrigerator. Installed Power 45 KW each one.
Positin 14) Air Tank
N.2 Air compressed tank capacity 2000 Lts
With max pressure of 11,5 Bar and complete with safety valve, manometer and 2 inches in and out connections.
Typical layout for tyre retreading plant for tyres up to 35”
