STAMP

Cylindrical radial molds from 6 to 12 sectors, with or without tread segments

Single-cone molds in 6–8 radial sectors, with or without tread segments

Two-half molds with sector springs, with direct or indirect heating

Two-half molds with direct or indirect heating

Earthmoving molds in cylindrical sectors, single-cone, or two-half types, with or without springs, with direct or indirect heating

Tread segments for all sizes and types of molds, made of specially selected laminated aluminum, special selected steel, or a combination of both materials (aluminum and steel)

Available with heel-to-heel finishes, customized venting systems, and custom pantographing

• Molds manufactured through a continuous improvement process.
• Design using 3D CAD/CAM software systems and development of construction drawings based on the carcass selected by the customer.
• Rapid prototyping service to provide the best visual feedback on design results.
• In-house foundry department for the complete casting of all mold components, using specified primary aluminum alloys.
• CNC 5-axis machining department for the processing of tread sectors and the detailed, customized engraving of sidewalls.
• Final inspection and testing, verifying all dimensional tolerances to ensure product quality.

Steam-heated closing bells with direct heating.

• Made of certified welded steel

• Designed in compliance with the Pressure Equipment Directive (CE P.E.D. – 2014/68/EU)

• Supplied with external insulation and brackets for mounting on the press

• Equipped with identification plate and certificate as required by the directive

• Final inspection and testing, with verification of all dimensional tolerances to ensure product quality

The Italmatic group, responding to the request of the most important brands in the sector, has created, innovative hot vulcanization moulds, which guarantee a high quality of the regenerated tyre.

The challenge
Our most important customers asked us to study technologically advanced moulds, which would allow  the creation of the most modern treads and highest quality retreaded tyres.

The Design
Having accepted the challenge, our team of designers immediately got to work, relying on the experience acquired in more than 50 years of activity, the basis of the creation of all our products, and applying all the most modern materials and latest technologies available from the market.
The objective of the study was to design new moulds which met the requirements as innovation, robustness, precision, reliability.

The result
The result of this great work was the launch of two new lines of moulds, HQ and PREMIUM.

HQ molds
In order to meet the needs of some leading customers in the sector, ITALMATIC has decided to add two other product lines to the traditional line of moulds, which would allow us to further improve some characteristics of the hot retreaded tyre.
The HQ line differs from the existing traditional one due to a series of new production processes designed to obtain lower dimensional tolerances and a higher thermal conductivity index.

Premium molds
This third line of molds, for production processes (Precision Casting and Surface CNC Milling ) and quality of materials, is comparable to molds for new tyres.